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ReverseEngineering: FD1231H Floppy Disk Spindle Motor Controller

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This weekend I took apart a NEC FD1231H 3.5″ Floppy Disk Drive (link) with the goal of re-purposing the floppy disk motor. The primary controller board IC is marked TRN9510A and thus far I haven’t been able to find a datasheet. The disk motor assembly is on its own board, connected via a backplane ribbon cable (6 pins).

Picture of the FD1231H Floppy Disk drive internals

The disk motor assembly board has a drive controller IC marked SS300 / 86CR. The motor is permanently mounted to the disk motor assembly and is marked “Y08 8428A”. The disk motor assembly board has PCB silk markings of “Sankyo KS-46 TM95C”.

Picture of the Sankyo KS-46 Motor Drive Assembly from a FD1231H

The above picture shows the motor that I wanted to drive; conveniently mounted to a board with a pre-existing controller IC, The only interconnection to the main controller board is via the 6 pin ribbon cable. My first assumption is that all power and control signals must pass through this connection. Since I haven’t found datasheets detailing the operation of any IC in this design, I started by scraping together every scrap of information I deemed relevant.

Close-up picture of the off-board ribbon connector on the Sankyo KS-46 Floppy Disk Motor assembly

First and foremost, a connectivity test on the Primary controller board’s pins indicates that one of the ribbon pins connects to GND, another connects to +12V, and the other four each connect to pin on the primary controller IC. From the silk-screened text on the Motor Drive assembly, I found useful names describing the functions of each pin on the backplane ribbon cable.

Pin 1 – Vcc (+12V)
Pin 2 – G (GND
Pin 3 – I
Pin 4 – CLK
Pin 5 – SPD
Pin 6 –  S/S

Additional interesting silk-screen text markings include “Hv+”, “Hv-“, “Hw+”, “Hw-“, “Hu+”, and “Hu-“. This indicated to me that the motor controller IC is meant to drive a stepper motor with 3 primary coils. These markings indicate the existence of sensor amplifiers used in determining the position of the motor’s rotor.

Powering the Motor Drive assembly board with +12V on Vcc and measuring the voltage on each pin indicates that the S/S and SPD signals have weak pull-ups to Vcc (32k and 47.2k respectively), whereas CLK and I signals are provided by an external circuit.

A couple hours of googling turned up several motor controller ICs for similar applications that use similar naming conventions. Most useful were the M56787FP Spindle Motor Driver  (link) and the ZMBM1015 Brushless DC Motor Controller (link).

I was able to deduce that CLK is an external clock signal. I assumed that it would be 50% duty cycle since the destination IC is a probably a Motor Controller IC (and any PWM function would be implemented by such a controller). The S/S signal is a Start/Stop logic signal. The SPD signal seems to be a voltage variable control on the motor rotation speed. I couldn’t find any direct reference to “I”, but since the only typical control line yet missing is a motor spin direction control, I assumed that this is probably what the “I” line was for.  See the comments for a more logical purpose of pin “I”. It is commonly used as an RPM output from a sensor that monitors the rotation rate of the motor.

Simulation of the 555 timer circuit used in the FD1231H Floppy Disk Controller project

For the first test run, I decided to leave SPD untouched (pulled to Vcc) and signal “I” pulled to GND. The S/S signal I pulled to GND. The CLK signal I arbitrarily decided to generate a 300kHz 50% duty cycle square wave (since this frequency was used by one of the reference Motor Control ICs I found earlier). For the CLK signal, I used a 555 timer circuit. When interfacing the 555 output to the CLK signal line, I used a BC547 NPN transistor.

The motor spins! The S/S signal was confirmed as a Start/Stop signal (GND/Float). The SPD signal is 100% Float, decreasing with voltage dividing down from the Vcc pull-up. The “I” signal does not seem to handle spin direction control CW/CCW as thought. See the comments for the information that pin “I” is commonly used as an RPM output (presumably from the position sensor that used to be mounted on the board, opps!).

A CLK of 300kHz resulted in a pretty jerky spin motion. Reducing the frequency worsened the performance. Increasing the frequency helped a lot, with a smooth continuous rotation discovered around 1MHz. Further increases in frequency heated the motor driver IC up quite a bit, without any noticeable gain in spin performance.

Using a 1MHz CLK signal, I was able to get this motor to spin at near 360RPM (measured with light strobe).

Build of the FD1231H Motor Drive Controller Project

Written by sturnfie

December 4th, 2010 at 11:23 pm